Additional information
Role Description
- Lead and develop the Site Technical Organization: Overseeing Engineering, Maintenance, Utilities, IT & Automation, and Facilities. Build a high-performing technical team and fostering a strong culture of safety, quality, continuous improvement, and sustainability.
- Own technical performance and asset reliability: Improving OAE, reducing downtime and failures, ensuring safety & GMP/quality compliance, and providing robust technical support for production, utilities, and new product launches.
- Ensure engineering governance, project execution, and technical readiness: Define technical standards, oversee equipment lifecycle and change control, execute capital installations and Vertical Start-Ups, support innovation and industrialization, manage key suppliers, and align with global technical communities and corporate programs (e.g., ManEx, IIM).
- Deliver value through financial stewardship: Prioritize investments that eliminate losses and reduce costs, control depreciation and CAPEX/OPEX execution, translate reliability gains into capacity and savings.
Key Responsabilities
Asset Reliability & Technical Performance
- Define and execute reliability strategy (preventive, predictive, condition-based maintenance).
- Improve OAE, MTBF, MTTR and eliminate chronic losses.
- Lead root cause analysis for major breakdowns and quality deviations.
- Drive spare parts strategy and critical asset management.
- Establish maintenance standards and reliability KPIs.
Engineering & Technical Governance
- Own equipment standards, technical specifications, and design guidelines.
- Approver of technical changes and modifications (change control).
- Ensure compliance with corporate engineering standards and GMP.
- Manage equipment lifecycle strategy (upgrade, retrofit, obsolescence).
- Provide technical risk assessments for operations and projects.
- Deliver promised execution through Vertical Start-Up management with startup team integration.
- Ensure discipline for Manta project full scope implementation.
Subject Matter Expertise & Process Optimization
- Lead SMEs (process, utilities, automation, packaging, mixing/filling technologies).
- Support process optimization, yield improvement, and cost reduction.
- Drive loss elimination and continuous improvement initiatives.
- Ensure knowledge capture and technical standardization.
- Support troubleshooting of complex process and quality issues.
- Ensure flawless connection with the global technical community.
Compliance, GMP & Regulatory Readiness
- Ensure compliance with GMP, FDA, ISO, hygiene design, and validation requirements.
- Support IQ/OQ/PQ and validation of new or modified equipment.
- Ensure proper documentation, calibration, and traceability systems.
- Partner with Quality to maintain audit readiness.
- Maintain hygienic design and contamination control standards.
Capital Projects & Technical Readiness
- Provide technical requirements and standards for new equipment.
- Participate in FAT, SAT, commissioning, and vertical start-up.
- Ensure maintainability and reliability are embedded in design.
- Define spare parts, maintenance plans, and training before start-up.
- Support risk assessments and technical acceptance.
- Ensure a healthy depreciation profile, avoiding increases from non-productivity capital.
- Keep depreciation flat/decreasing for non-value investments.
- Demonstrate OAE improvements as capacity gains or cost savings reflected in future ICP.
Utilities & Infrastructure Reliability
- Ensure reliability of water systems, purified water loops, HVAC, compressed air, steam, and power.
- Maintain environmental controls and temperature/humidity compliance.
- Manage energy efficiency and sustainability initiatives.
Safety & Risk Management
- Ensure equipment safety compliance and safeguarding.
- Lead technical risk assessments and mitigation actions.
- Guarantee safe maintenance practices and contractor safety.
Team Leadership & Capability Development
- Develop engineers, reliability specialists, and SMEs.
- Build technical competency frameworks and training plans.
- Foster a culture of problem-solving and data-driven decisions.
- Ensure cross-functional collaboration with Operations & Quality.
Digitalization & Smart Maintenance
- Predictive maintenance tools.
- Use data analytics for failure prediction and performance improvement.
- Support automation and Industry 4.0 initiatives
KPI Framework
Operational
- OEE/OEA improvement
- UPDT reduction
- MTBF, MTTR improvement
Financial
- Maintenance cost reduction
- Loss elimination savings vs. target
- Depreciation neutral for non-productivity CAPEX
- Capital adherence
- Opex adherence
- ROIC
Compliance & Quality
- 0 LTI / TIR
- 0 critical audit findings
- 100% GMP & validation compliance
People & Organization
- Engagement > company benchmark
- Critical skills coverage 100%.
Key Interfaces
- Internal: All departments within the Itatiba site.
- External: Local suppliers / International suppliers / Latam region / Corporate Headquarters (HH)
Knowledge, Skills and Experience
Education:
- Bachelor’s degree in Production Engineering, Mechanical, Chemical Engineering, Electrical Engineering or similar.
Experience (in the field)
- 8 years of experience in Process Engineering and/or Manufacturing.
- 3 years of experience in Project Management
Special Requirements
- Solid technical expertise in Engineering and Project Management.
- Strong knowledge of industrial processes and serial filling & packing systems, as well as compounding technologies such as mixers/homogenization systems, CIP, Valve matrix, etc.
- Solid knowledge on Utilities, DI and Waste water treatment systems.
- Ability to lead improvement groups and cross-functional teams.
- Strong verbal and written communication skills in English.
- Strong Stakeholder management