Conducting online quality checks in the process area to ensure that all FLI standards of quality are followed during the production process

Conducting visual inspection for :

Ensuring that all key operating parameters of machines are in the specified range(Peelers, Fryers, Slicer for thickness average and range, Chip Conveyors, Seasoning Tumbler)Ensuring optimum utilization of fryer oilConducting product weak link analysis according to stipulated frequencyConducting regular quality wall meetings with S/I, Pkg leader & operatives for discussing quality defects detected online and then deciding the measures to rectify the problemsEnsuring PAE analysis is conducted by operatives every hour for all linesEnsuring corrective actions are taken for all deviations in quality parametersCommunicating concern areas and corrective actions to the concerned shift in-charge and production manager promptlyInforming the Quality Manager in case test results indicate a crisis situation

Conducting online quality checks and finished products’ inspection in the packaging area to ensure compliance with Frito Lay standards of quality

Ensuring that the Quality Checkers conduct packaging quality analysis as per laid protocolConducting random film quality checks on the basis of any special complaints received from the production departmentCommunicating concern areas and corrective actions to the concerned operator, shift in-charge and production manager promptlyConsulting the quality manager in case of criticalitiesEnsuring that the corrective action is implementedDriving product Wall evaluation to ascertain product quality status.

Monitoring machines in the process and packaging area specifically for their effect on quality and ensuring minimum waste due to machine related factors

Ensuring that the slicer blade is changed as per defined frequency.Ensuring that the peeler rollers/KKR parts are changed periodically to avoid any impact on product qualityProcess capability studies are conducted for seasoning system and corrective actions are taken to improve Cp/Cpk in case found low

Maintaining accurate and comprehensive reports for communication to all the people concerned

Ensuring that the quality checkers make correct entry of leakage & weight in SAP for each shiftCirculating shift quality report consisting of key product & packaging quality parametersEnsuring that the operators make PAE recoding in assigned format on hourly basisSubmitting a Weekly & Monthly Quality Report on key product & packaging quality parameters

Conducting housekeeping audit to ensure implementation of safety and hygiene practices in the entire plant.

Inspecting the process and packaging area to ensure that the working conditions like lighting, placement of material on the shop floor are as per standard requirements and that there are no unsafe conditions in the plantEnsuring no spillage/unhygienic conditions around equipment

Handling the hold material for minimizing wastages

Ensuring that the hold material is cleared within 48 hours of hold-upAwarding Red, White and Yellow Non Compliance Disposition (NCD) Tags to the hold material after detailed analysisReporting the status of the tags to the production department stating the reasons for hold-up

Ensuring adherence to statutory laws (Weights and Measures & FSSA ) and internal controls

Increasing awareness about statutory lawsMaintaining accurate statutory recordsCompliance to I2C key controls

Effective resolution of customer complaints

Assisting the quality manager in analyzing root causes of complaint and developing a forward action planImplementing the action planEnsuring the complaint does not occur again

Documenting all quality procedures, systems, standards, findings, hazards and corrective actions systematically

Support in driving training agenda

Training to operatives for TPOD, seasoning, oil quality, meal quality, packaging qualityLeading LTI initiatives to ensure timely completion of trials and implementation of improved packaging configuration.