Process Engineer
Rheinmetall AG
Pimpri-Chinchwad, Maharashtra, India
About the Company:
KSPG Automotive India Private Limited (KSPG India) is part of the Rheinmetall Group, which is a renowned development partner and direct supplier to the global automotive industry. KSPG Automotive India Private Limited is a part of global “Power Systems Division” of the Group its headquarter is located at Takwe, Tal Maval Dist. Pune in India, manufacturing multiple well known products viz. for IC Engine (passenger cars/trucks) like EGR, ETB, components for heat pumps and high-quality metallic plain bearings for vehicles and other industrial applications. The Division Power Systems in India has two manufacturing locations viz; Pune Takwe has Plant 1 manufacturing products for Thermal & Air Management, Plant 2 Bearings & Plant 3 at Supa (Ahmednagar), and is a leading supplier engine plain Bi-metal half bearings, flange bearings, thrust washers and bushes.
About the Role:
Individual Contributor role Involvement in new product industrialization.
Responsibilities:
- RFQ preparation, concept finalization, techno commercial comparison, design approval, installation & commissioning of assembly equipment’s.
- Process design & proving for assembly process including pressing, pressing, screwing, welding, manual assembly, welding, leakage testing, functional test, marking etc.
- Sourcing of equipment and other resources for new projects and continuous improvement.
- Preparing of process concept and investment estimation for new equipment.
- Preparing and updating plant layout.
- Process documentation – preparation and updating.
- Design of material provision on the production line.
- Define and execute process validation plan.
- Continuous Improvement activities such as: Reduction of cycle time/ Improve first-time quality/ Scrap cost reduction.
- Training operating engineers for setting, and changeover activities.
- Colleagues for setting and using of production equipment.
- Proto part assembly & testing with the use of minimal resources.
Qualifications:
- BE : Mechanical/ Production/ Automobile/ Industrial Engineering.
- Experience: 08-15 Years.
- Industry Preference: Auto Component Tier 1 MNC Companies.
Required Skills:
- Manufacturing engineering methodologies such as screwing, Pressing, Welding, Functional testing.
- Assembly manufacturing technologies.
- New product development as per automotive Standard.
- Understanding and design of mechatronics assembly and hydraulic assemblies used in automotive components.
- PSQ, 8D, 5 why for Problem-solving, PFMEA, Line balancing, GD&T basics.
- Core tools SPC, MSA, PPAP, Excel, PowerPoint, MS Office tools at the proficient level.
- Proficient Knowledge in Q-RM software.
- Screwdriver/Press/Leak test/Flow Test Programming.
- Prototype Assembly skills.
